
中空玻璃生产线:中空玻璃生产流程及所需要设备
时间:2025-11-13 来源:/ 发布人:昌盛机械
中空玻璃的应用逐步广泛,很多人对中空玻璃生产工艺流程不太了解,下面昌盛机械为我们简单介绍一下中空玻璃的生产工艺流程及各流程,还有需要用到的中空玻璃加工设备。
The application of insulated glass is gradually becoming widespread, and many people are not familiar with the production process of insulated glass. Below, Changsheng Machinery will briefly introduce the production process and various processes of insulated glass, as well as the insulated glass processing equipment that needs to be used.
1.玻璃切割设备 玻璃原片一般都是长宽6米,需要用玻璃切割机将原片切割成我们需要的尺寸。
1. Glass cutting equipment: Glass raw sheets are generally 6 meters long and wide, and need to be cut into the size we need using a glass cutting machine.
2.玻璃磨边设备 玻璃磨边设备应能将玻璃切割后产生的锋利边沿和微裂纹磨削,并保证玻璃尺寸和边部质量符合标准。
2. Glass edge grinding equipment should be able to grind the sharp edges and microcracks generated by glass cutting, and ensure that the glass size and edge quality meet the standards.
3.玻璃清洗机需要保证玻璃的表面和周边被清洗干净并使玻璃表面被干燥,经洗涤后的玻璃表面不允许产生划伤、破痕、水渍等缺陷。
3. The glass cleaning machine needs to ensure that the surface and surroundings of the glass are cleaned thoroughly and the glass surface is dried. After washing, the glass surface is not allowed to have defects such as scratches, abrasions, water stains, etc.
玻璃清洗机
Glass cleaning machine
其中昌盛机械提供的卧式玻璃清洗机是水平放置,提供的中空玻璃生产线是立式清洗机。
The horizontal glass cleaning machine provided by Changsheng Machinery is horizontally placed, and the insulated glass production line provided is a vertical cleaning machine.
丁基胶涂布机
Butyl rubber coating machine
4.丁基胶涂布机需要保证出胶均匀,不漏胶、不断胶,能使挤出的丁基胶条均匀涂布在铝间隔条上。
4. The butyl rubber coating machine needs to ensure uniform dispensing, no leakage, and continuous coating, so that the extruded butyl rubber strip can be evenly coated on the aluminum spacer strip.
5.铝条切割设备 铝条切割设备应能保证铝条切割后,切口平滑、无毛刺、不变形,当然了,更多的是选择手动折断的方式,也有用到铝条折弯机和分子筛灌装机的。
5. Aluminum strip cutting equipment should be able to ensure that the cut of the aluminum strip is smooth, burr free, and not deformed after cutting. Of course, manual breaking is more commonly used, and it is also useful for aluminum strip bending machines and molecular sieve filling machines.
6.分子筛灌装设备 分子筛在使用时必须相对密封。灌注分子筛的成框必须在45分钟内合片使用。分子筛灌装设备应能顺利将分子筛灌入铝条内部,并能保证分子筛的密封要求;
6. Molecular sieve filling equipment: Molecular sieves must be relatively sealed during use. The framing of the infused molecular sieve must be used within 45 minutes. The molecular sieve filling equipment should be able to smoothly pour the molecular sieve into the interior of the aluminum strip and ensure the sealing requirements of the molecular sieve;
7.合片阶段的设备
7. Equipment during the lamination stage
中空玻璃热合机
Hollow glass heat sealing machine
选用昌盛机械提供的卧式玻璃清洗机的客户,一般选用人工合片的方式进行合片,人工压合,也有选用玻璃冷压机的。
Customers who choose the horizontal glass cleaning machine provided by Changsheng Machinery generally use manual laminating and pressing methods, and some also use glass cold press machines.
中空玻璃生产线
Hollow glass production line
选用昌盛机械提供的中空玻璃生产线,合片段在其上面,必须要满足以下要求:
When selecting the insulated glass production line provided by Changsheng Machinery and assembling segments on it, the following requirements must be met:
(1)应能保证丁基胶或其他形式的间隔条与玻璃均匀、紧密粘结;
(1) It should be able to ensure uniform and tight adhesion between butyl rubber or other forms of spacer strips and glass;
(2)应能将玻璃、间隔框(条)准确定位;
(2) Should be able to accurately locate glass and spacer frames (strips);
(3)合片压力应均匀作用在玻璃板面上;
(3) The laminating pressure should be evenly applied to the glass surface;
8.二道密封胶打胶设备-双组份打胶机
8. Two layer sealant application equipment - two-component adhesive application machine
双组份打胶机需要保证按要求的混合比例稳定可调、充分均匀混合,出胶应均匀;胶枪易清洗、存放。需要注意的是:涂胶后的中空玻璃,应逐片隔开静置固化,固化后才能包装、搬运。
The two-component glue machine needs to ensure stable and adjustable mixing ratios according to requirements, sufficient and uniform mixing, and even glue output; The glue gun is easy to clean and store. It should be noted that the insulated glass coated with glue should be separated piece by piece and allowed to solidify before being packaged and transported.
另外,昌盛机械除了提供双组份打胶机外,近几年还推出了全自动封胶线,二道密封胶打胶全自动化,为您节约更多人力,打胶更均匀。
In addition, Changsheng Machinery not only provides two-component gluing machines, but also has launched fully automatic sealing lines in recent years. The second layer of sealant gluing is fully automated, saving you more manpower and ensuring more uniform gluing.
9.复合胶条热压设备 复合胶条热压设备应能按要求进行加热,温度、传输速度、压合厚度可调。复合胶条中空玻璃热压后的封口必须紧密粘接,不得留有气泡和气道。
9. Composite rubber strip hot pressing equipment should be able to heat according to requirements, with adjustable temperature, transmission speed, and pressing thickness. The sealing of composite rubber strip insulated glass after hot pressing must be tightly adhered without leaving any bubbles or air ducts.
最后,检验、包装
Finally, inspection and packaging
产品质量检验项目:外观、尺寸、厚度、胶深、露点。尺寸和胶深用钢卷尺测量,厚度用精度为0.01mm的外径千分尺或具有相同精度的仪器测量。露点用专用露点仪测量。所使用的检测仪器应符合标准要求,并经过国家计量部门的计量检定,检验合格之后,进行包装。
Product quality inspection items: appearance, size, thickness, adhesive depth, dew point. The size and adhesive depth are measured using a steel tape measure, and the thickness is measured using an outer diameter micrometer with an accuracy of 0.01mm or an instrument with the same accuracy. Dew point is measured using a dedicated dew point meter. The testing instruments used should meet the standard requirements and undergo metrological verification by the national metrology department. After passing the inspection, they should be packaged.
以上就是中空玻璃生产工艺流程的全部过程。
The above is the entire process of the production process of insulating glass.
本文由 中空玻璃生产线 友情奉献.更多有关的知识请点击 / 真诚的态度.为您提供为全面的服务.更多有关的知识我们将会陆续向大家奉献.敬请期待.
This article is a friendly contribution from the insulating glass production line For more related knowledge, please click / Sincere attitude To provide you with comprehensive services We will gradually contribute more relevant knowledge to everyone Coming soon.
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